The Challenge

A leading manufacturer needed a high-performance wireless network to support its increasingly connected production facilities. The existing Wi-Fi infrastructure was unreliable, leading to coverage gaps, poor latency, and insufficient capacity for IoT devices on the shop floor. These issues disrupted real-time communication between systems, reducing overall efficiency and hindering automation efforts.

The Solution

The manufacturer upgraded to Wi-Fi 6 to address coverage, capacity, and latency issues while accommodating future demands.

Key steps included:

  • Network Design Optimization: Conducted site surveys to map coverage and identify high-density areas requiring enhanced capacity.
  • Advanced Access Point Deployment: Deployed Wi-Fi 6 access points with OFDMA and MU-MIMO technologies to improve throughput and manage multiple device connections efficiently.
  • Seamless Roaming and Reduced Interference: Implemented features like BSS coloring to minimize interference and ensure uninterrupted connectivity across the facility.
  • Integration with IoT and Security Systems: Integrated Wi-Fi 6 with IoT-enabled devices and existing security protocols for centralized monitoring and control.

The deployment was phased, starting with high-priority areas such as assembly lines and logistics hubs to minimize operational disruptions.

Results

The Wi-Fi 6 deployment delivered transformative results for the manufacturer:

  • Enhanced Connectivity: Seamless and reliable coverage eliminated dead zones, ensuring uninterrupted communication.
  • Increased Capacity: High-density support allowed hundreds of devices to connect simultaneously without impacting performance.
  • Improved Efficiency: Low-latency connections enabled real-time data transfer, enhancing production line automation and monitoring.
  • Future-Proof Network: Prepared the facility for further IoT adoption and evolving wireless demands.
     

Benefits at a Glance

  • Reliable connectivity supports critical applications and workflows.
  • Increased network capacity ensures scalability for IoT and mobile devices.
  • Enhanced performance drives operational efficiency and innovation.
  • Advanced features reduce interference and improve user experience.